Dixon DX254 / 966651201 Betreibershandbuch

Operator ManualForm Number 115 465827 Rev B 2012-01-16 DX254 / 966651201 DX260 / 966721501 DX260 / 966651401 DX272 / 966651501 DX260 BF / 966651

SAFETY108011-520Never take passengersWARNING!Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth

SAFETY11Personal Safety Equipment• Make sure that you have first aid equipment close at hand when using the machine.• Never use the machine when bare

SAFETY12• Do not use on steep slopes.• Do not try to stabilize the machine by putting a foot on the ground.• Do not mow near drop-offs, ditches, or

SAFETY138011-516Never fill the fuel tank indoorsWARNING!The engine and the exhaust system become very hot during operation.There is risk for burns if t

SAFETY148011-515Never drive the machine in an enclosed spaceWARNING!The battery contains lead and lead compounds, chemicals that are considered to cau

SAFETY158009-728Risk of sparkingWARNING!Avoid electrical sparking and its consequences by the following routines:8011-514Regularly clean deckSparking

SAFETY16Transport• The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or

SAFETY17Rollover Protection System (ROPS)The ROPS increases the basic weight of the unit by 73 lbs/33 kg.• Do not use ROPS as a lifting, attaching or

CONTROLS18This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Kohler or Kawasaki four-stroke overhead valve engine.T

CONTROLS19Motion Control LeversThe machine’s speed and direction are continuously variable using the two steering controls. The steering controls can

©2011. All rights reserved.Orangeburg, SC. Printed in U.S.A.To implement improvements, specifications and designs can be altered without prior notificat

CONTROLS20Blade SwitchTo engage the mower deck, pull the blade switch knob out. The mower blades are disengaged when the knob is pressed down fully.Pa

CONTROLS21Ignition SwitchThe ignition key is placed on the control panel and is used to start and stop the engine. Turn the key clockwise to start the

CONTROLS22Hour MeterThe hour meter displays the total operating time.It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one

CONTROLS2312Cutting Height PedalsThe cutting height pedals release the deck lift to allow setting the desired deck height. Apply pressure to the lift

CONTROLS248065-099Shut off valve in the CLOSED position.Fuel Shut Off ValveThe fuel shut off valve is located at the left rear of the seat. The valve

CONTROLS25IMPORTANT INFORMATIONExperience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads

OPERATION26Read the Safety Instructions section and the following pages if you are unfamiliar with the machine.TrainingDue to unique steering capabili

OPERATION27Before Starting1. Read the sections on Safety and Controls before starting the machine.2. Perform the daily maintenance before starting (

OPERATION28Starting the Engine1. Sit on the seat.2. Raise the mower deck to the transport position by setting the lift pedals fully forward.3. Acti

OPERATION295. Move the steering controls outward to the locked (outer) neutral position.7. Open the fuel tank valve.6. Move the throttle to the mid

CONTENTSINTRODUCTION ... 5Driving and Transport on Public Roads ... 5To

OPERATION3010. When the engine starts, immediately release the ignition key back to the run position. Push the choke control in gradually when the en

OPERATION31Weak BatteryIf the battery is too weak to start the engine, it should be recharged. (See Battery in the Maintenance section.)Jumper Cables

OPERATION32Running1. Release the parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the e

OPERATION33Operating on HillsRead the Safety Instructions Driving on Slopes in the Safety Instructions.WARNING!Do not drive up or down hills with slop

OPERATION348011-603bMowing patternMowing Tips• Observe and flag rocks and other fixed objects to avoid collisions.• Begin with a high cutting height a

OPERATION35IMPORTANT INFORMATIONLeaving the ignition switch in any other position than OFF will cause the battery to be discharged.Stopping the Engine

OPERATION368050-231Right side, ZT-5400 valveWARNING!No adjustments or maintenance should be carried out unless:• the engine stopped• the ignition ke

MAINTENANCE371) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty

MAINTENANCE381) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty c

MAINTENANCE3912BatteryThe mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery wit

WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these

MAINTENANCE40Safety SystemThis machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine ca

MAINTENANCE41Parking BrakeVisually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill t

MAINTENANCE428065-040Release the belt tensionDeck BeltDeck Belt RemovalPark on a level surface. Apply park brake. Lower the deck into the lowest cutti

MAINTENANCE43132Pump BeltThe belts are not adjustable. Replace belts if they begin to slip from wear.Replacing Pump BeltPark the mower on a level surf

MAINTENANCE44231IMPORTANT INFORMATIONThe sharpening of blades should be carried out by an authorized service workshop.Cutting BladesFor the best mowin

MAINTENANCE45Adjusting the Mower DeckLeveling DeckAdjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correc

MAINTENANCE4621Anti-scalp RollersAnti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not a

MAINTENANCE47Use protective glasses when cleaning and washing.CleaningRegular cleaning and washing, especially under the mower deck, will increase the

48LUBRICATION4812/12 Every year1/52 Every Week1/365 Every dayLubricate with grease gunOil changeFilter changeLevel checkLubrication ScheduleGeneralRem

49LUBRICATION49Wheel and Deck ZerksUse only good quality bearing grease.Grease from well-known brand names (petrochemical companies, etc.) usually mai

5INTRODUCTIONCongratulationsThank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily larg

50LUBRICATION501324Transaxle (Transmission) Fluid ChangeThis transaxle is designed with an external filter for ease of maintenance. To ensure constant

51LUBRICATION51Purging ProceduresDue to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system.These p

TROUBLESHOOTING52Problem CauseEngine will not start • Blade switch is engaged.• Steering controls are not locked in the neutral position• Parking b

TROUBLESHOOTING53Problem CauseEngine overheats • Clogged air intake or cooling fins• Engine overloaded• Poor ventilation around engine• Defective e

STORAGE54Winter StorageThe machine should be readied for storage at the end of the mowing season or if it will not be in use for longer than 30 days.F

WIRING DIAGRAM55TIMER SCHEMATIC

TECHNICAL DATA56DX254 / 9666651201DX254 BF / 9666651202DX260 / 966721501DX260 BF / 966651302EngineManufacturer Kawasaki 1)Kawasaki 1)Type FX730V FX801

TECHNICAL DATA57DX254 / 9666651201DX254 BF / 9666651202DX260 / 966721501DX260 BF / 966651302FrameCutting Width 54" (137.2 cm) 60" (132 cm)Cu

TECHNICAL DATA58DX260 / 966651401 DX272 / 966651501DX272 BF / 966651502EngineManufacturer Kawasaki 1)Kawasaki 1)Type FX921V FX921VPower 31 HP 2)31 HP

TECHNICAL DATA59DX260 / 966651401 DX272 / 966651501DX272 BF / 966651502FrameCutting Width 60" (132 cm) 72" (155 cm)Cutting Height 1"-5&

6INTRODUCTIONGood ServiceDixon’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that y

TECHNICAL DATA60Engine crankshaft bolt 50 ft/lb (67 Nm)Deck pulley bolts 150 ft/lb (203 Nm)Lug nuts 75 ft/lb (100 Nm)Blade bolt 90 ft/lb (122

CONFORMITY CERTIFICATES61USA requirementsLabels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the req

SERVICE JOURNALActionDate, mtr reading, stamp, sign62Delivery ServiceCharge and connect the battery.¨Adjust the tire pressure of all wheels to 15 PSI

SERVICE JOURNALActionDate, mtr reading, stamp, sign63After 10 hoursChange the engine oil.¨Change the oil filter.¨Check hydraulic oil level.¨Inspect hyd

SERVICE JOURNALActionDate, mtr reading, stamp, sign64Daily ServiceClean debris from mower.¨Check engine oil level.¨Check the tire pressures.¨Check und

SERVICE JOURNALActionDate, mtr reading, stamp, sign6550-Hour ServiceClean debris from mower.¨Check engine oil level.¨Check the tire pressures.¨Check u

SERVICE JOURNALActionDate, mtr reading, stamp, sign66250-Hour ServiceGrease fittings (caster pivots and caster wheels)¨Inspect dampers¨Inspect frame¨In

SERVICE JOURNALActionDate, mtr reading, stamp, sign67500-Hour ServiceGrease fittings (caster pivots and caster wheels)¨Inspect dampers¨Inspect frame¨In

SERVICE JOURNALActionDate, mtr reading, stamp, sign68At Least Once Each YearClean the engine’s cooling air intake.¨Replace the air cleaner’s pre-filter

SERVICE JOURNALActionDate, mtr reading, stamp, sign69

SYMBOLS AND DECALS7R NIMPORTANT INFORMATIONXxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.WARNING!Xxxx xxxxxx xxxxx xxxx x

SERVICE JOURNALActionDate, mtr reading, stamp, sign70

SYMBOLS AND DECALS8Moving sharp blades under cover Warning! Rotating blades, keep away from the discharge deckDo not touch parts Battery acid is corro

SAFETY90000-000Read the operator’s manual before starting the machine0000-000Clear the area of objects before mowingSafety InstructionsThese instructi