1Page 5000 SERIES1999 Operator's Manual
Page 10DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELSThis warranty policy applies to all Commercial Hydrostatic mowers, purchased on or after Marc
11Page DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSThis warranty policy applies to all Estate Mowers purchased on or after September 1, 1997
Page 12SPECIFICATIONSModel ZTR 5017CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front body containsa
13PageSPECIFICATIONSModel ZTR 5020CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of rotational molded polyethylene. Front body containsac
Page 14CHASSIS: 11 GA - rectangular tubeBODY: Two piece - made of high-density polyethylene. Front body contains accesspanels for battery service an
15PageSEAT ADJUSTMENT INSTRUCTIONS5000 Series Models1. Grasp seat slide adjuster and move it into adjustmentposition.2. Slide seat forward or backward
Page 16CONTROLS
17PageCONTROLSPARKING BRAKE:CAUTIONEngage parking brake before starting engineThe parking brake is designed to hold the mower from moving and isnot in
Page 18CONTROLSFrom neutral position, gently push both drive levers forward.To increase speed, move levers farther forward.TO GO BACKWARD:From neutral
19PageCONTROLSBLADE DRIVE:Located on control panel, on operator's right.To engage blades: Pull up on the switch.To disengage blades: Push down.
Page 2IMPORTANT - READ CAREFULLYThe Dixon ZTR Mower is both easy and fun to operate. However, any power mowermust be operated properly to be sa
Page 20OPERATION INSTRUCTIONSSafe and successful operation will depend upon the operator having the correct knowledge of allcontrols used on the mowe
21PageOPERATION INSTRUCTIONSPARKING BRAKE SWITCH TEST:a) Place Parking Brake in OFF positionb) Turn ignition switch to STARTEngine should not turn ove
Page 22OPERATION INSTRUCTIONSSTARTING INSTRUCTIONS: Cold Engine1. Position choke control in ON position.2. Position throttle control at 1/2 speed se
23PageOPERATION INSTRUCTIONSMOWING WITH A MULCHING ATTACHMENT:Mulching or recycling the grass clippings requires a totally different mowing approach t
Page 24OPERATION INSTRUCTIONSMOWING WITH A GRASS CATCHER ATTACHMENT:In order to achieve optimum performance when mowing with a grass catching attachme
25PageSIDE DISCHARGE OF THE CLIPPINGS:In order to achieve optimum performance when side discharging the grass clippings, please readand follow the tip
Page 26OPERATION INSTRUCTIONSDECK ROLLERS: 60" DeckPurpose: The spring loaded deck rollers located at the front corners of the 60" mower dec
27PageCARE AND MAINTENANCEThis portion of the owner's manual deals with normal service items which can be performed by theowner. Please remember
Page 28CARE AND MAINTENANCEMOWER BLADE MAINTENANCE:NOTE: Observe proper blade position prior to removal.1. Safely raise front of mower.2. Hold or bl
29PageBELT TENSIONENGINE TO MOWER DECK BELT:42' and 50" P/N 611160" P/N 6938The engine to mower deck drive belts are automatically held
3PageINDEXSAFETY ...Pages 2 - 7WARRANTY POLICY ...
Page 30CARE AND MAINTENANCEFUEL SHUT OFF VALVE:A fuel shut off valve is located at the bottom rear of each fuel tank.Always turn the valve to the &quo
31PageCARE AND MAINTENANCEREAR WHEELS:The rear wheels of all 5000 Series models are of an "offset" center design to allow"reversed"
Page 32CARE AND MAINTENANCEHOT oil may cause burns.Allow engine to cool before draining oil.CHANGING THE ENGINE OIL:1. The "snap lock" oil d
33PageCARE AND MAINTENANCEMOWER DECK REMOVAL:1. Remove mower deck drive belt. To relieve belt tension, insert 5283 link (atfront of lift frame) into
Page 34CARE AND MAINTENANCEMOWER DECK LEVELING PROCEDURE:There are a total of (4) threaded adjusters which will control the attitude or pitch of the m
35PageCARE AND MAINTENANCEAdjustment of the drive system is limited to the actual function of the hydrostatic transmissions asoutlined below.T-BOX TO
Page 36CARE AND MAINTENANCENOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parkingbrake released or drive belt may slip, cau
37Page4. Engage parking brake and lower the body.Release parking brake and swing control levers in. If wheel creeps, repeat step 3.5. Stop engine and
Page 38CARE AND MAINTENANCE6. Drive machine with both levers in top speed position. If one side now drives slightly faster than theother adjust forwa
39PageCARE AND MAINTENANCEPROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTElectric clutches require periodic Air Gap adjustments for extended life. Listed b
Page 4...read and understand this manual to prevent injuries.TIP-OVERBACK-OVERRUN-OVERBLADE CONTACTSAFETYSAFETYSAFETYSAFETYSAFETYRIDING LAWNMOWERS, IF
Page 40CARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL AND FILTER SERVICESERVICE INTERVALS: 1. Initial oil and filter service - 50 hours.2. Every 250
41PageCARE AND MAINTENANCEHYDROSTATIC TRANSMISSION OIL AND FILTER SERVICEIf transmission is to be serviced, proper air purging procedures must be foll
Page 42CARE AND MAINTENANCEWHEELS AND TIRES:Correct tire pressure is important for correct operation ofmower.Front Tires 11 x 4 x 5 16-21 lbs.Rear Tir
43PageSTANDARD SERVICE PARTS LIST42" DECKBLADES: Lo Lift: P/N 6236Standard Hi-Lift: P/N 8688BELTS: Engine To Mower Deck: P/N 6111Serpentine Belt:
Page 44STANDARD SERVICE PARTS LISTKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:Refer to engine manufacturers manual for recommend
45PageSITUATION CAUSES REMEDYPoor cut quality Ground speed Reduce mowing speedPoor cut quality Incorrect engine to Refer to page 40 for part numbersmo
Page 46SITUATION CAUSES REMEDYMower pulls to one Forward travel Refer to page 35 for procedureside or the other speed adjustment or consult your deale
47PageELECTRICAL SYSTEM:SITUATION CAUSES REMEDYStarter will not Circuit breaker Push button to resetturn engine over disengaged Consult your dealer fo
Page 48NOTES
49PageDIXON INDUSTRIES, INC.A BLOUNT International Inc. Co.PO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000FAX 316 251 4117OWNERINFORMATIONDATE PURC
5PageSAFETYSAFETYSAFETYSAFETYSAFETYSAFETY SYSAFETY SYSAFETY SYSAFETY SYSAFETY SYMMMMMBOLSBOLSBOLSBOLSBOLSSafety Alert SymbolWhen you see this symbol,B
Page 50 Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.5000SeriesPart No. 8965-0798DIXON INDUSTRIES, INC.A BLOUNT International
Page 6GENERAL OPERATION:• Read, understand, and follow all instructions in the manual and on the mower beforestarting.• Only allow responsible adults,
7PageSAFETYSLOPE OPERATION:Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.All
Page 8SAFETYCHILDREN:Tragic accidents can occur if the operator is not alert to thepresence of children.Children are attracted to lawn mowers and the
9PageSAFETYSERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vaporsare explosive.Use only an approved container.
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